Predictive Maintenance

PDMA Motor Circuit Testing

De-energized testing of the motor and its circuit, covering the power circuit, insulation, stator, rotor and air gap, to find developing faults before they shut down production.

PdMA motor circuit test set connected at an outdoor motor control panel

What PDMA Motor Testing Does

Invizions uses the PdMA Motor Circuit Evaluator (MCE) to analyze an electric motor and its associated circuit. The MCE is designed for static (de-energized) testing and evaluates five of the six motor Fault Zones: Power Circuit, Insulation, Stator, Rotor and Air Gap. Test data can also be sent to PdMA Corporation for additional analysis and consulting.

PdMA MCE test leads connected to a motor disconnect during motor circuit testing

Fault Zones Evaluated

  • Power Circuit
  • Insulation
  • Stator
  • Rotor
  • Air Gap

The Tests

AC Standard Test

A short, comprehensive test of the motor circuit that takes two to four minutes and provides data to evaluate five of the six Fault Zones.

Measurements taken during the AC Standard Test, grouped by Fault Zone
Power CircuitInsulationStator / Rotor / Air Gap
  • Phase-to-Phase Resistance
  • Resistance Imbalance
  • Resistance-to-Ground (RTG)
  • Capacitance-to-Ground (CTG)
  • Phase-to-Phase Inductance
  • Inductive Imbalance
  • Average Inductance

Polarization Index (PI) Test

Provides considerably more information about the condition of the insulation system than a one-minute insulation resistance spot measurement. The PI is the ratio of the ten-minute resistance reading to the one-minute reading, and the test data is graphed so it can be analyzed for acceptance.

MCE Auto Test

Runs the AC Standard and Polarization Index tests together in one automated sequence on AC induction motors.

Where It Fits

Motor circuit testing complements infrared thermography and vibration analysis. Infrared finds hot connections while equipment is running; vibration analysis tracks mechanical condition; PDMA testing evaluates the motor's electrical circuit and insulation while it is de-energized. Together they give your maintenance team a fuller picture of motor health.

Schedule PDMA Motor Testing

Tell us about the motors you need tested and we'll plan the work around your maintenance window.